Home AR-15 AR-15 Fitting a Barrel Extension to a barrel

AR-15 Fitting a Barrel Extension to a barrel

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AR-15 Fitting a Barrel Extension to a barrel

This video was originally made around 2016. I have completely changed my barreling procedure, but this provides a method that can be used.

This is a full tutorial for machining a barrel to fit an extension to it for an AR-15. The dimensions I used on this barrel have been added to a print on my patreon page. I have tried to go through the process best I could to make it understandable for everyone at any level of experience. If you have any further questions, please don’t hesitate to ask. Also if you have any suggestions for me to improve these videos, please let me know.

Here is a list of links to a few of the parts:

-Barrel Extension:

-PTG Reamer:

-Depth Micrometer:

-Digital 6″ Caliper:

Email Me! precisionmachineshed@gmail.com

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29 COMMENTS

  1. Excellent video. I'd like to own a lathe for tinkering with rebarreling. May I ask a few questions? Are you satisfied with the SB Heavy 10 as far as precision, ease of use, etc.? Does it have variable speed? Thank you.

  2. Got a buddy who somehow twisted his barrel loose of the extension when he was trying to crank off his muzzle device, probably not worth fixing when barrels are so cheap these days but would be nice to.

  3. Hi, is it possible to send you a Drill Chuck to test it and feature it in a new video? Our keyless chucks can Drill and Tap, is there an email where I can send you more information of our co. and products? Fodbits is a Chuck manufacturer, thank you

  4. I remember a mysterious civilian checking the headspace on the M-16A1 rifles in Basic Training. They never explained why… Even today I never see an AR barrel sold without the extension attached. Now thanks to you, I know how it is done. I think that I will continue to buy the two assembled.

  5. One proper carbide insert for 25 off mc master or from MSC is better than 10 eBay inserts that don't work. Just saying. I found the video interesting. Thank you for the time and effort.

  6. Very nice. I won a 6mm bartlin blank barrel at a PRS match. I've been thinking about using it to make a 6mm arc barrel from scratch. I know I can buy one, but I own a gunsmith shop in alabama, so why not.

  7. I purchased a Wilson Combat barrel about a year ago in 300 Hamr. Took it out of the box this past weekend to start the build. Upon inspection, it appears they used a stone on a stick to chamber the barrel. Any suggestions on polishing it slightly so the fired case won't stick? Only speculating on the sticking. Only response from the manufacturer is out of warranty.

  8. Long time follower. My machines are in storage, but I've been reading up and watching a pile of content on chambering and blueprinting rifles. Can't wait to get my lathe and mill up and running again. Thanks for continuing to share your work.

  9. As me and you both know, posting anything public, your subject to criticism…
    That threading tool your using….. Not good at all. Those threads are horrible and this being a critical area for the extension holding back pressure, thread geometry is crucial here. Those threads dont look to be engaging much nor will have consistent pitch diameter. Not to mention the extension must be torqued to 100lbs. Not the kind of work I've seen you do in the past.

    Also, like you mentioned, using sized brass as a go gauge is a bad idea. You could have rented one from 4D reamers before even approaching this project. After torquing that extension to the appropriate 100 lbs your headspace will change more than you think as well as chamber dimensions. IMO for precision, I would of chambered with the extension already on for this reason.

    Cool south bend lathe though

  10. I liked it when you could get oversized extensions from BAT machine. Guess there wasn’t enough call for them or they just got overwhelmed with action.

  11. Man, you need to work on making a really good m1917 bottom metal. Something like the pre 64 model 70, where it drops down. It really shouldn't be too hard to design, and it shouldn't cost an arm and a leg. If you don't design one, I will..

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