Home CMMG Smyth Busters: Can You Mix & Match Bolt-Carrier Groups?

Smyth Busters: Can You Mix & Match Bolt-Carrier Groups?

1163
46

One of the great things about the AR-15 platform is its interchangeability of parts. This includes the ease of swapping a different bolt-carrier group into your rifle, which takes all of about 20 seconds. But some folks out on the Internet say, “Don’t mix and match AR-15 bolt-carrier groups!” Why not? Let’s ask Steve and Caleb…. who say AR-15s are all manufactured to the same specs, so a new bolt-carrier is almost certain to fit in your rifle. Just whip out the headspace gauges and check the headspace on the new BCG. You don’t even need a full set of headspace gauges. Just a NO-GO gauge is fine. (Don’t use a “field” gauge: that’s for military and law enforcement users who put a very large number of rounds through their rifles during training.)

Here’s another warning about mixing and matching bolt-carrier groups: Let’s say you have two BCGs that both headspace correctly in your rifle. You set one of them aside and shoot thousands of rounds with the other. Don’t just swap the “spare” BCG into the gun without checking the headspace again. The lug recesses in the barrel extension have worn while you were shooting with the other BCG, and the spare bolt-carrier group may no longer headspace correctly. How many rounds lead to significant wear? That varies by rifle, type of ammo, gas system pressure, and a lot of other factors. Suffice it to say, the average casual shooter is probably not going to significantly wear the headspace on their rifle any time soon.

So the myth is BUSTED, with a stipulation. You CAN change your AR-15’s bolt-carrier group IF you check the headspace when you do it.

Note to readers: Please click the share buttons above or below. Forward this article to your email lists. Crosspost on your blog site, social media, internet forums. etc.

46 COMMENTS

  1. I built a couple of AR308 DPMS builds. I have swopped bolts a few times to test a barrel issue. The barrel has a too tight chamber. I am working with the barrel manufacturer. I ordered another barrel from another builder.

  2. I have read that one barrel/bolt maker uses slightly different dimensions, at least on the 7.62×39 bolts. Special case? Don't know, but I do have the go/no go headspace guages on my wish list for the next order I make. You say I don't need the go guage, so I will keep that in mind.

  3. How much does a Go/NO GO gauge fore headspace usually cost? If I buy a complete BCG because it was on sale what I usually do is drop the new BCG in each of my rifles and run 5 rounds through the gun to see if everything comes out ok and it always has turned out good but now this video has me thinking I may need a gauge to check and be sure

  4. I sent out my bolt to a high level barrel maker so they could head space the barrel they were making for me. They told me it was completely unnecessary and asked me why i bothered.

  5. I have an old AR from the early 80's, that has easily over 10,000 rounds through it and, I have swapped the bolt carrier but, not the bolt. I've even had to change the lower parts because I was getting double fires. I also have another BCG that I swap between a 5.56 upper and a 300 BO upper without issue. Both have low round counts so, I don't worry too much about it.

  6. One of the reasons I dumped the “Colt” product line is when they changed the internals (Green/Blue Labels) this was done to imply firearms owners were swapping parts to build “Machine Guns”.

    M16 bolts or AR-15’s will interchange but that opens the door to “Intent” from Alphabet Agencies whose mission is to make innocents into criminals.

    That said even “Mil-Spec” has tolerances and sone companies have proprietary parts Ex: Ruger.

  7. I've been wondering about this topic. A friend asked me if he needed a spare BCG. I told him, if I had an AR, I would want a spare. I had heard that bolt lugs break off, or firing pins wear or break. I'll relay the message next time I see him.

  8. I was under the impression that the A.R. platform was designed to be interchangeable, that you could take boxes of parts and slap together a rifle. So am I wrong? Or is that only with new parts? I don't know much about guns in general so don't hate on me for trying to learn.

  9. Holy cow, Caleb is hard to listen to. Like listening to Biden trying to avoid making a point or answering a question. ATFQ!

    TL/DR Short answer seems is "yes". Thank you, Steve.

    Then you get all the way to the end, after taking about exactly why the answer is yes and declare "busted". What is busted? Completely lost track of any logic in the word soup that this video turned into.

  10. I'll give you one more – LWRCi and Sig 516 gas piston BCGs. Interestingly enough, they use the exact same measurements for piston rod extension and bolt strike face dimensions.
    The ONLY difference is Sig uses an AR semi type bolt and LWRCi uses an M16 FA type. Both "separately" patented and ended up with the same bolt strike face locations. Conspiracy? Probably not. But fun fact for the day since piston systems are all almost completely unique.
    So if you're in a pinch, you can get one of either.

  11. Fort Jackson S.C. 1970, 1971 when we cleaned weapons many parts were mixed up. Nobody worried about that.
    The only concern was the serial number of the M-16a1 matched your weapons card in the rifle rack.
    Back at my Guard company in 1971 we were issued new Colt M-16a1. The geniuses at Camp Hartell engraved the bolt carrier with the lower receiver number. This was not any help.
    After the first summer camp there was a group cleaning, all the bolts and upper receivers were mixed up. After yearly qualification firing, not one blew up.
    30 years later talking to a machinest who had a contract with Colt, making tooling for gauging, I learned something the, tolerances were really tight.
    Normally I would not mix bolts and upper receivers, but would check the head space if I had any doubts.

Leave a Reply