Home AR-15 Smyth Busters: Fixing Your AR-15's Headspace

Smyth Busters: Fixing Your AR-15's Headspace

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In our last Smyth Busters episode, about mixing and matching AR-15 bolt-carrier groups, Steve and Caleb talked about checking the headspace to make sure it’s OK after making a swap. What happens if you pull out your headspace gauge and get a “no-go” result? Can you fix / correct /adjust an AR-15’s headspace? Some folks say, “Yes.” But the AR-15’s unique setup combining a rotating bolt with a barrel extension behind the chamber makes that difficult. You’re pretty much stuck with the headspace you have when the bolt lugs lock into the barrel extension.

There are ways to change the headspace, but you really have to be a gunsmith to do it. The guys give us an overview of how EXCESS headspace is fixed. The cost of the labor to do the fix will likely be much higher than the cost of the barrel. If the headspace is too SHORT, you can get a reamer (which isn’t cheap) and ream out the chamber, but NOT if it’s chrome-lined or nitrided.

For the average shooter the best way to fix a headspace problem is to get a new barrel. If you bought it from Brownells, that’s where our “Forever Guarantee” comes in handy! So the myth isn’t exactly busted. It IS technically feasible to correct an AR-15’s headspace. It’s just not worth the cost.

Watch our earlier video, “Can You Mix & Match Bolt-Carrier Groups?”

Unfamiliar with what headspace is and why it’s important?

NOTE: Products in this video are to be used only for lawful purposes, including hunting, self-defense, and competitive or recreational shooting. If you purchase any of them, you are responsible for understanding and complying with all federal, state, and local laws that apply to the purchase, possession, and use of these products.

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29 COMMENTS

  1. While yer "fixing yer AR-15" with yer "patriot buddies" at the "tactical training weekend" out in the woods with just a bunch of wanna-be macho men, don't forget the condoms and anal lube. They're an essential part of the hyper-masculine "patriot" tool kit for guys who don't realize yet that they are gay.

  2. I don't disagree, but I will add another option. I discovered I had four nitride barrels in storage that were out of spec with every bolt I tried. The GO gauge would not go. Even though they were new and unused, the supplier refused to take them back, claiming I was beyond their warranty return period (no, it was not Brownells). For me it was worth purchasing a carbide reamer from Pacific TooI and reaming the chambers myself. This is very much a trial and error process that needs to be attempted extremely slowly. I was expecting the nitride coating to offer some resistance, but the reamer went through the material like a hot knife through butter. I ran the lathe at 600 RPM and squirted some Oatey high sulfur cutting oil in the breeches. The only issue I encountered was operator induced on the first barrel. I cut a few thousandths too deeply, so now even a NO GO gauge will act like a GO gauge. On the other three barrels I just kissed their chambers and that was all they needed. The ruined barrel sits in my trash bin because trying to salvage it is not worth the effort and would require making other parts out of spec.

  3. "The labor in what I just explained is more than you paid for the barrel"…unless your name is Larry Porterfield, then it can be done in under 5 minutes..๐Ÿ˜†๐Ÿ˜†๐Ÿ˜†

  4. Get a caliber/chamber specific no-go gauge donโ€™t check a 5.56 NATO chamber with a .223 rem no-go gauge or vice versa if your NEW rifle bolt closes/chambers on a caliber specific no go gauge send it back do not shoot it

  5. I just sent a barrel back because when my AP BCG from Brownells was feeding the ramps of the barrel extension was scratching and denting up the casings and stuff, plus high spots on a couple of the lugs. So just sent it back for a replacement Rosco 13.7 and after it comes back I'm ordering the Brownell's wrenchman 12.625 handguard then the base of my A.P., Magpul, Brownell's and Rosco build will be done and ready to fire. CAN'T WAIT!!!

  6. I really enjoy these videos, but does the introduction of the myth always feel a little awkward and sometimes confusing? ๐Ÿ˜… I appreciate you all, regardless. Thanks for posting! ๐Ÿ™๐Ÿ™‚

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